AEMK Dry Grinding and Cleaning Machine

Equipment Introduction:

This equipment is mainly used to shear scrapped steel billets,square steels,I-beams,channel steels,steel pipes,and large light metal structural parts made of steel into scrap steel suitable for furnace charges.It is an ideal equipment for steel mills,non-ferrous metal smelting industries, precision casting industries,and raw material manufacturers.

Main technical parameters：

Q91Y-660 Stepped Multi-Blade Gantry Shear (Servo Motor) Technical Parameters
1	Shearing Cylinder	Main cylinder	YG380/260-950	Itinerary	950 mm		330×2=660 tons
1	Shearing Cylinder	Max thrust	3300 kN×2	Quantity	2 pieces		330×2=660 tons
2	Pressure Cylinder	Model	YG220/160-1100	Itinerary	1100 mm		110×2=220 tons
2	Pressure Cylinder	Max thrust	1100 kN×2	Quantity	2 pieces		110×2=220 tons
3	Pushing Cylinder	Model	YG200/140-8000	Itinerary	8000 mm		31 tons
3	Pushing Cylinder	Max thrust	310 kN	Quantity	1 piece		31 tons
4	Flip-Top Cylinder	Model	YG180/120-600	Itinerary	600 mm		55×3=165 tons
4	Flip-Top Cylinder	Max thrust	550 kN	Quantity	3 pieces		55×3=165 tons
5	Hydraulic Pressure		28.5 MPa (shearing) / 10 MPa (feeding)
6	Gate Dimensions (L×W×H)		8000×1600×1000 mm (with cover)
7	Total Cutting Width/Number of Cutting Segments/Minimum Shearing Opening		1700 / 4 / 480 mm
8	Sheared Material Exit Width × Length (Adjustable)		400×(100~400) mm
9	Feeding Method		Hydraulic cylinder pusher
10	Main Equipment Motor Power		133 kW
11	Shearing Angle		10 degrees
12	Maximum Shearing Range (δb≤450 MPa)		Steel plate: t30×1600 mm					Center position of the blade
13	Number of Shearing Passes		Approximately 4 times/minute (theoretical value without load)
14	Servo Motor	Model	ESMG2-92D20CD-A3A1F	Max speed		2000 rpm
		Rated Power	92.1 kW	Quantity		1 units
		Model	ESMG2-42D17CD	Max speed		2000 rpm
		Rated Power	40.9 kW	Quantity		1 unit
15	High-Speed Hydraulic Pump	Model	A4V250+A4V250	Nominal pressure		35 MPa
		Rated Displacement	500 ml/r	Quantity		1 units
		Model	A4V250	Nominal pressure		35 MPa
		Rated Displacement	250 ml/r	Quantity		1 unit
16	Oil Cooler	Cooling Method	High-flow air-cooled heatsink	Quantity		1 piece
17	PLC	Siemens (Germany)
18	Hydraulic Valve	High-flow intelligent cartridge valve (Jining Taifeng)
19	Pressure Sensor	Schneider Electric (Original Import)
20	Remarks	Equipment oil: Approximately 6000 liters, recommended use is 46# high-pressure wear-resistant hydraulic oil; Upper tool post is made of cast steel;

I. Overall Advantages of AEMK Gantry Shears

1. High Hydraulic System Pressure: The AEMK gantry shear's hydraulic system has a shearing pressure of 28~29MPa. While ensuring the hydraulic cylinder's designed thrust is achieved, it boasts the fastest operating speed with the same motor power, offering advantages in speed and output compared to similar products.
2. Control System with a Fast Shearing Mode: When shearing sheet metal, a single button switch to fast shearing mode shortens the cylinder's idle time, increasing shearing speed and output while reducing energy consumption.
3. High Hydraulic Cylinder Pressure Resistance: The hydraulic cylinder barrel is forged, with thick walls and few defects, resulting in high pressure resistance. The test pressure is 36.5MPa, providing a high safety factor. The shearing cylinder can operate for extended periods under a working pressure of 29MPa.

(Shearing cylinder)

4. The servo motor uses Shenzhen Huichuan, a leading brand of high-power hydraulic servo motors in the industry. These motors are meticulously crafted, rigorously quality-controlled, stable in quality, and offer high speed, large torque, and long lifespan.

(Shenzhen Huichuan Servo Motor)

5. The hydraulic pump uses an A4V high-speed axial piston pump, offering stable quality, high speed, large displacement, low noise, and low failure rate.

(High-speed Axial Piston Pump)

6. The hydraulic valve block uses Jining Taifeng high-flow intelligent cartridge valves, offering excellent controllability, good sealing, strong contamination resistance, fast response, high working efficiency, and strong stability.

(Jining Taifeng Hydraulic Valve Block)

II. Detailed Introduction of Q91Y-660 Stepped Multi-blade Gantry Shear

1. The widened and lengthened V-shaped guide rail structure ensures tight fit between the inner and outer slide rails, uniform force distribution, and improved guidance of the upper blade holder, preventing blade skidding. The high-strength cast copper slide rails embedded at the four corners of the upper blade holder offer good wear resistance, low resistance, and long service life. The four corner steel triangular slides of the gantry are embedded with wear-resistant abrasive steel plates, ensuring durability. Furthermore, an automatic lubrication pump automatically lubricates the inner and outer slides during operation.

2. The material pressing slide adopts a concave-convex washboard structure, ensuring smooth operation and long-lasting durability.

3. The hydraulic oil cooling system uses a plate-fin radiator cooling method. Compared to water cooling, it occupies less space, requires no water resources, and does not generate wastewater, thus meeting environmental protection requirements. Moreover, our air-cooled radiator has a high safety factor and a heat dissipation capacity 2-2.5 times the rated heat dissipation capacity, resulting in excellent cooling performance.

4. The power system uses a servo motor and has been optimized in design, improving mechanical efficiency and motor energy efficiency compared to conventional motors, and reducing wasted energy consumption during waiting for materials. This achieves energy savings of 30% to 40% under the same production capacity.

(660-ton gantry shear pump station)

5. Before welding, the edges of the steel plates at the weld seam are beveled, and multi-layer, multi-pass welding is used to ensure good fusion and reliable weld quality. The hydraulic pipeline welds employ a special welding process, followed by post-weld flaw detection to ensure the pipeline is defect-free. The pipeline layout takes fluid resistance into account, resulting in a neat, aesthetically pleasing design and minimal pressure drop.

6. The equipment is equipped with a fully automatic control system. Core components utilize imported German Siemens PLCs and touchscreens. Equipment operating parameters are automatically controlled, and operation is simple and easy to learn.

7. Equipment operating parameters and status are displayed intuitively on the interface, facilitating equipment monitoring, maintenance, and debugging. The entire operation requires no additional manual intervention; one-button start and stop are available. Single or multiple motors can also be started independently, achieving truly fully automatic control. The system is simple and easy for operators to learn.
Parameters such as material clamping and blade lifting height can be set to avoid excessive empty shear stroke. Adjustments can be made according to the actual material being sheared, thereby improving shearing efficiency and output while avoiding power waste.

(Control System Interface)

8. The main frame structure has undergone stress analysis and practical verification, ensuring a high safety factor and robust durability.

9. All hydraulic pipelines utilize high-pressure welding technology. The weld joints are beveled on both sides, with argon arc welding for the root pass and MIG welding for the cover pass. After a 24-hour high-pressure test, surface pickling is performed to remove impurities from the inner wall, ensuring a clean hydraulic system and stable long-term operation.

(Beveling on both sides of the steel pipe)

(After pickling and phosphating of the inner wall of the steel pipe)

10. The company possesses large-scale gantry milling machines and other machining equipment, enabling precision machining of the entire gantry frame to ensure the processing accuracy and quality of the entire equipment.